(Download / Watch on YouTube)
Boing Boing Video teamed up with Theo Gray and Popsci.com to produce this video that demonstrates how you can mold steel with electrochemical machining, using a soft, cheap piece of tin -- without any physical contact. Theo is the author of the book Mad Science, in which many other experiments like this are featured. Theo says:
I remember seeing a demonstration of a seemingly magic process at an engineering open house decades ago, in which a soft metal bit carved detailed shapes into far harder metals. It's called electrochemical machining (ECM), and it's so simple in principle that you can do it at home with a drill press, a battery charger and a pump for a garden fountain.
Read the whole HOWTO over at popsci.com: Carve Steel with Saltwater, Electricity and a Tin Earring
ECM is basically electroplating in reverse. In electroplating, you start with a solution of dissolved metal ions and run an electric current through the liquid between a positive electrode and the object you want to plate (the negative side). The ions deposit themselves as solid metal onto the surface of the object.
Image below: "The tin peace-sign earring acts as an electrode, etching away the metal in the hardened steel washer [left]. The imperfect results are due to the difficulty of manually maintaining an exact thousandths-of-an-inch distance between the two. Commercial electrochemically machined pieces, like this microturbine for a water pump, use sophisticated electronics to monitor the current flow and carve precise pieces [right]. (Courtesy ECM Technologies BV/ ECM Productions BV; Mike Walker)
Artists Jeff Louviere and Vanessa Brown explore cymatics, the study of wave phenomena and how they are represented visually. Using black-colored water, a laptop computer, and a modified guitar amp, they captured “portraits” of the 12 notes in the chromatic scale. From my sister-in-law Heather Sparks’s profile of their project in Nautilus: In each (“portrait”), […]
Yesterday’s science-by-press-release announcement that a research team had made a “breakthrough” in treating ALS thanks to funds raised in last year’s viral ice-bucket challenge turns out to be vaporware: the gene identified was already known to be implicated in ALS, but only affects 3% of cases, and the new refinement in the research suggests some […]
New research on trends in adult human height over the last century confirm that, no surprise, humans are getting taller overall due to better nutrition and disease control. However according to the health science group Non-Communicable Diseases Risk Factor Collaboration (NCD-RisC), the gain in adult height varies dramatically by country. From their paper, published in […]
Those of us who love music wish we could listen to it 24/7. But it’s impossible when we’re trying to converse with our friends, or when are swimming in the local pool.That is, until now. The KOAR Bone Conduction Bluetooth Headset, now 48% off, has changed the audio game.Made with lightweight titanium memory metal, this headset boasts patented bone conduction technology to transport sound […]
It’s one thing to enjoy dinner at home and a nice glass of Cabernet Sauvignon with your best friend, Netflix, but it’s another thing entirely to make that meal from scratch and get that wine delivered right to your doorstep.But what if we told you there’s a way to make this possible? To keep your social life, […]
Having to pack and drag your stuff through security can put quite the damper on your vacation plans. Thankfully, we’ve got your back with one way to make traveling more painless: the Jumper Overnighter Travel Bag.This compact bag is so lightweight that you can effortlessly carry it, and fit it into any overhead compartment. But just […]