(Download / Watch on YouTube)
Boing Boing Video teamed up with Theo Gray and Popsci.com to produce this video that demonstrates how you can mold steel with electrochemical machining, using a soft, cheap piece of tin -- without any physical contact. Theo is the author of the book Mad Science, in which many other experiments like this are featured. Theo says:
I remember seeing a demonstration of a seemingly magic process at an engineering open house decades ago, in which a soft metal bit carved detailed shapes into far harder metals. It's called electrochemical machining (ECM), and it's so simple in principle that you can do it at home with a drill press, a battery charger and a pump for a garden fountain.
Read the whole HOWTO over at popsci.com: Carve Steel with Saltwater, Electricity and a Tin Earring
ECM is basically electroplating in reverse. In electroplating, you start with a solution of dissolved metal ions and run an electric current through the liquid between a positive electrode and the object you want to plate (the negative side). The ions deposit themselves as solid metal onto the surface of the object.
Image below: "The tin peace-sign earring acts as an electrode, etching away the metal in the hardened steel washer [left]. The imperfect results are due to the difficulty of manually maintaining an exact thousandths-of-an-inch distance between the two. Commercial electrochemically machined pieces, like this microturbine for a water pump, use sophisticated electronics to monitor the current flow and carve precise pieces [right]. (Courtesy ECM Technologies BV/ ECM Productions BV; Mike Walker)
A scrap dealer cleaning out a deceased engineer’s basement in Pittsburg, Pennsylvania found two massive 1960s computers, magnetic tape data storage systems, and hundreds of tape reels, all of which was marked as the property of NASA. The scrap dealer called NASA to report what he found and the agency’s Office of the Inspector General […]
The Department of Agriculture’s chief scientist oversees more than 1,000 scientists in 100 research facilities: Trump’s pick to run the agency is Sam Clovis, a climate-denying talk-radio host who not only lacks any kind of scientific degrees — he didn’t take a single science course at university.
NASA’s Langley Research Center in Hampton, Virginia turns 100 this year. In celebration, the space agency produced this short documentary and enlisted Captain Kirk himself, William Shatner, to narrate. Here are just a few highlights from NASA Langley’s incredible history: • In times of peace and war, NASA Langley helped to create a better airplane, […]
Just because English has become the common global tongue doesn’t mean it’s the easiest language to write—even for native speakers. If you’re looking to improve your written communication skills, especially on your smartphone, take a look at Ginger Page.Ginger is a cross-platform app that offers corrections for phrasing as well as grammar. It’s powered by […]
The current web development landscape is rife with buzzwords and technology that gets abandoned almost as soon as it’s made. If you’ve never written a line of code before, it can be hard to figure out what’s coming, what’s here to stay, or how to get ahead.This Beginner Web Development Bundle is a great place […]
The Fader Stealth Quadcopter from TRNDlabs packs incredible flight performance into a package small enough to land on your phone screen, and it’s available now in the Boing Boing Store.The Fader’s six-axis gyroscope module gives it perfect balance in the air. This makes the onboard 720p HD camera all the better for shooting amazing flight […]