Anyone working with metal should be aware of these two tools. They make finishing metal a smoother experience. I prefer these two attachments over composite disks, belt sanders, or orbital sanders.
I learned about them as a construction worker while prepping process pipe for welds on oil refineries. Both tools are standards in the steam fitting trade. I’ve since used them on robot creations, blacksmith projects, and anywhere else metal is involved.
Flap disks are more forgiving than standard composite grinding disks. (Use grinding disks and stones to grind, but use the flap attachments to finish.) Flap disks allow the user to treat a work piece like a sculptor. There’s a sense of touch and shaping involved. Less likely to gouge while still smoothing at a fast rate.
The flapper wheel has similar qualities but gets inside tight spots and is excellent on irregular surfaces. Attach it to an end grinder, drill, or set one up on a bench grinder.
Here are before-and-after photos of a railroad spike knife that was ground with a flap-disk. (Actually it is the un-ground side of the knife vs. the ground side). Doing this took less than 2 minutes. -- Aaron Nipper
Flap Wheels and Flap Disks: Around $10
In the latest episode of the Cool Tools Show podcast, Kevin Kelly and I interviewed Andrew Leonard about some of his favorite tools.
The most recent guest on the Cool Tools Show (hosted by Kevin Kelly and me) is Ziya Tong, host and producer of the television program Daily Planet, Canada’s daily science show, which airs on Discovery Canada. Before that, Ziya was host and field producer for Wired Science, produced in conjunction with Wired Magazine and NOVA […]
After doing some digging, why not relax with some charcuterie and vodka? A knife acts as a cap for a handle flask on this clever Russian shovel.
Remember back to the time when people thought java was just a hip way to talk about coffee? Or you vaguely remembered from geography class that it’s an island in the South Pacific? We’ve come a long way since then and now that we’ve rocket blasted into the tech future, you’re going to need to […]
Plastic is so 2013. You don’t want to buy something only to throw it away or lose it and barely care. You like nice things and want to hang onto them. The Plazmatic lighter here is a high quality, high tech alternative to the typical cheap, plastic lighter you get at the old gas station. […]
Real engineers build things. Super cool engineers build things with their hands and fingers, like our engineering forefathers did. No idea where to even begin to do that? This step by step Arduino course is now 92% off and is going to get you up and running, from zero to hero, in no time. So […]