Joe, an engineer from Wisconsin, modified the (now censored) designs for Defense Distributed's 3D printed gun, the Liberator, and printed a working model on a Lulzbot A0-101, a $1,725 consumer printer that is much cheaper and more widely available than the Stratasys Dimension SST printer used by Defense Distributed.

The gun printed by Joe, which he’s nicknamed the “Lulz Liberator,” was printed over 48 hours with just $25 of plastic on a desktop machine affordable to many consumers, and was fired far more times. “People think this takes an $8,000 machine and that it blows up on the first shot. I want to dispel that,” says Joe. “This does work, and I want that to be known.”

Eight of Joe’s test-fires were performed using a single barrel before swapping it out for a new one on the ninth. After all those shots, the weapon’s main components remained intact–even the spiraled rifling inside of the barrel’s bore. “The only reason we stopped firing is because the sun went down,” he says....

...Still, Joe’s cheap homemade gun isn’t without its bugs. Over the course of its test firing, Joe and Guslick say it misfired several times, and some of its screws and its firing pin had to be replaced. After each firing, the ammo cartridges expanded enough that they had to be pounded out with a hammer. “Other than that, it’s pretty much confirming that yes, Defense Distributed is correct that this functions,” says Guslick. “And it’s possible to make one on a much lower cost printer.”

$25 Gun Created With Cheap 3D Printer Fires Nine Shots (Video) [Andy Greenberg/Forbes]

Caleb sez, "The Department of Defense ordered that 3d printed gun removed from the Internet. That didn't work out. You can still download it and print it. I did, and found that the files are a mess and not really functional. I also took a cool timelapse video of the printing."

1. the scale on the individual files was way off.

I suspect this has something to do with the printer it was designed for. It seemed very close to being 1 inch = 1 mm. Not a completely uncommon problem. Manually resizing got some files to look right, but I found many simply wouldn’t resize.

2. Almost every single item had errors.

If you’ve done 3d printing, you’ve found that a model can have all kinds of issues that will stop it from printing correctly. I found every single item for the gun had errors. I actually learned a lot about how to repair non-manifold items from this exercise, so it was good in the end.

Some items, like the hammer and the hammer springs simply would not print. I ran them through systems to repair them and fix errors. It would say that everything was fixed, but when I tried to “slice” them for printing, the software would crash. This means that my gun is incomplete. It has no hammer. Not really that big of a deal to me.

Timelapse of the 3d printed gun being printed. (Thanks, Caleb)

My latest Guardian column is "3D printed guns are going to create big legal precedents," and it looks at an underappreciated risk from 3D printed guns: that courts will be so freaked out by the idea of 3D printed guns that they'll issue reactionary decisions that are bad for the health of the Internet and its users:

More interesting is the destiny of the files describing 3D printed guns. These model-files have been temporarily removed from the internet at the behest of the US State Department, which is investigating the possibility that they violate the International Traffic in Arms Regulations. Wilson says that he's on safe ground here, because the regulations do not cover material in a library, and he says the internet is like a library. As this is taking place in the US, there's also the First Amendment to be considered, which limits government regulation of speech.

Here's where things get scary for me. Defense Distributed is headed for some important, possibly precedent-setting legal battles with the US government, and I'm worried that the fact that we're talking about guns here will cloud judges' minds. Bad cases made bad law, and it's hard to think of a more emotionally overheated subject area. So while I'd love to see a court evaluate whether the internet should be treated as a library in law, I'm worried that when it comes to guns, the judge may find himself framing the question in terms of whether a gun foundry should be treated as a library.

3D printed guns are going to create big legal precedents

The US State Department has ordered Defense Distributed to take down the designs for a working 3D printed gun, citing export control rules set out in the International Traffic in Arms Regulations. Defense Distributed's Cody Wilson is appealing, and says that ITAR does not apply to "non-profit public domain releases of technical files designed to create a safe harbor for research and other public interest activities" -- though this carve out is for works stored in a library. Wilson's appeal may turn, then, on whether the Internet is a library for the purposes of this regulation. In the meantime, the designs are still up on The Pirate Bay, and are for sale in printed form in an Austin bookseller. More than 100,000 copies of the designs were downloaded from Defense Distributed's servers in the brief time that they were online.

“Until the Department provides Defense Distributed with final [commodity jurisdiction] determinations, Defense Distributed should treat the above technical data as ITAR-controlled,” reads the letter, referring to a list of ten CAD files hosted on Defcad that include the 3D-printable gun, silencers, sights and other pieces. “This means that all data should be removed from public acces immediately. Defense Distributed should review the remainder of the data made public on its website to determine whether any other data may be similarly controlled and proceed according to ITAR requirements.”

Wilson, a law student at the University of Texas in Austin, says that Defense Distributed will in fact take down its files until the State Department has completed its review. “We have to comply,” he says. “All such data should be removed from public access, the letter says. That might be an impossible standard. But we’ll do our part to remove it from our servers.”

Wilson's project is raising some important legal questions, such as whether design files can be considered expressive speech under the First Amendment, and whether the Internet is a library. The question of code-as-speech was famously considered in the Bernstein case, where strong crypto was legalized. However, as we discovered in the 2600 case, judges are less charitably inclined to code-as-speech arguments when they're advanced by non-academics, especially those with counter-culture stances.

Impact litigation -- where good precedents overturn bad rules -- is greatly assisted by good facts and good defendants. I would much rather the Internet-as-library question be ruled on in a less emotionally overheated realm than DIY guns.

State Department Demands Takedown Of 3D-Printable Gun Files For Possible Export Control Violations [Andy Greenberg/Forbes]

(Thanks to everyone who sent this in!)

Yesterday, I wrote about Defense Distributed's 3D printed handgun, and asked whether it would fire, and how many rounds it could fire before experiencing stress fractures, melting, etc. Now, Forbes's Andy Greenberg follows up with a report of the successful firing of the gun -- though not its longevity -- and says that Defense Distributed will publish the CAD files for printing your own gun on its site today, along with videos of the gun in action.

Unlike the original, steel Liberator, though, Wilson’s weapon is almost entirely plastic: Fifteen of its 16 pieces have been created inside an $8,000 second-hand Stratasys Dimension SST 3D printer, a machine that lays down threads of melted polymer that add up to precisely-shaped solid objects just as easily as a traditional printer lays ink on a page. The only non-printed piece is a common hardware store nail used as its firing pin...

Even Wilson himself says he’s not sure exactly how that’s possible. But one important trick may be the group’s added step of treating the gun’s barrel in a jar of acetone vaporized with a pan of water and a camp stove, a process that chemically melts its surface slightly and smooths the bore to avoid friction. The Dimension printer Defense Distributed used also keeps its print chamber heated to 167 degrees Fahrenheit, a method patented by Stratasys that improves the parts’ resiliency.

Meet The 'Liberator': Test-Firing The World's First Fully 3D-Printed Gun [Andy Greenberg/Forbes]

(Thanks, Andy!)

Defense Distributed's Cody Wilson claims he has attained his stated goal of 3D printing a working handgun. There's no footage of it firing yet, nor details on how many rounds it fires before the plastic is worn out. And although this is a fascinating provocation, it is not (yet) a game-changer, especially in America where traditional guns (capable of firing thousands of rounds without melting down) are cheap and easy to get. You can even "3D print" a gun by asking different CNC shops to cut and overnight you all the parts to make up a working gun, breaking the job down into small pieces that are unlikely to arouse suspicion.

All sixteen pieces of the Liberator prototype were printed in ABS plastic with a Dimension SST printer from 3D printing company Stratasys, with the exception of a single nail that’s used as a firing pin. The gun is designed to fire standard handgun rounds, using interchangeable barrels for different calibers of ammunition.

Technically, Defense Distributed’s gun has one other non-printed component: the group added a six ounce chunk of steel into the body to make it detectable by metal detectors in order to comply with the Undetectable Firearms Act. In March, the group also obtained a federal firearms license, making it a legal gun manufacturer.

This Is The World's First Entirely 3D-Printed Gun (Photos) [Andy Greenberg/Forbes]