The coal-fired baking of bricks generates more CO2 annually than the entire aviation industry. A biomanufacturing process aims to change that, replacing fire with a mixture of non-pathogenic bacteria and sand. It's cheap, and the inventor, Professor Ginger Dosier, says it produces better and more sustainable bricks.
There are over 1.3 trillion bricks manufactured each year worldwide, and over 10% are made by hand in coal-fired ovens. On average, the baking process emits 1.4 pounds of carbon per brick – more than the world's entire aviation fleet. In countries like India and China, outdated coal-fired brick kilns consume more energy, emit more carbon, and produce great quantities of particulate air pollution. Dosier's process replaces baking with simple mixing, and because it is low-tech (apart from the production of the bacterial activate), can be done onsite in localities without modern infrastructure. The process uses no heat at all:mixing sand and non-pathogenic bacteria (sporosar) and putting the mixture into molds. The bacteria induce calcite precipitation in the sand and yield bricks with sandstone-like properties. If biomanufactured bricks replaced each new brick on the planet, it would save nearly 800 million tons of CO2 annually.
(via Beyond the Beyond)