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"I built spy satellites for a living"

David Pescovitz at 12:32 pm Mon, Dec 26, 2011

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 Wikipedia Commons F Fd Kh-9 Hexagon Satellite

KH-9 Hexagon was a series of Cold War spy satellites that the United States launched in the 1970s and 1980s. Declassified in September, the program, known as "Big Bird," fed as many as 1,000 people and their families in Danbury, Connecticut. The Associated Press recently sat with a group of retired Perkin-Elmers Corp employees who worked on Big Bird and now get together for weekly coffee. From the AP (images from Wikipedia):

 Wikipedia Commons D D8 Kh9 Hexagon Integration

"My name is Al Gayhart and I built spy satellites for a living," announced the 64-year-old retired engineer to the stunned bartender in his local tavern as soon as he learned of the declassification. He proudly repeats the line any chance he gets…

Waiting for clearance was a surreal experience as family members, neighbors and former employers were grilled by the FBI, and potential hires were questioned about everything from their gambling habits to their sexuality.

"They wanted to make sure we couldn't be bribed," Marra says. Clearance could take up to a year. During that time, employees worked on relatively minor tasks in a building dubbed "the mushroom tank" — so named because everyone was in the dark about what they had actually been hired for.

Joseph Prusak, 76, spent six months in the tank. When he was finally briefed on Hexagon, Prusak, who had worked as an engineer on earlier civil space projects, wondered if he had made the biggest mistake of his life.

"I thought they were crazy," he says. "They envisaged a satellite that was 60-foot (18-meter) long and 30,000 pounds (13,600 kilograms) and supplying film at speeds of 200 inches (500 centimeters) per second. The precision and complexity blew my mind."

Several years later, after numerous successful launches, he was shown what Hexagon was capable of — an image of his own house in suburban Fairfield.

"This was light years before Google Earth," Prusak said. "And we could clearly see the pool in my backyard."

"Decades later, a Cold War secret is revealed" (Thanks, Bob Pescovitz!)

David Pescovitz is Boing Boing's co-editor/managing partner. He's also a research director at Institute for the Future. On Instagram, he's @pesco.

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  • http://deansli.st/ Dean Putney

    I like that a spy satellite engineer used “light years” as a measurement of time.

    • http://twitter.com/fctelles Fabricio Telles

      Sheldon? Is it you?

      • http://aqfl.net Ant

        Bazinga

    • querent

      Came here to bitch about that too.

    • Culturedropout

      Hey – it’s not rocket surgery… 

  • robcat2075

    I’m surprised they didn’t come up with a better cover story about what they did than “don’t ask”

    • http://noctilucent-studios.blogspot.com/ Noctilucent Studios

      He could’ve used one you hear a lot these days from people in the intelligence community: “I’m a journalist.”

      Seriously, you’d be surprised how many people wear both of those hats.

      • http://www.facebook.com/people/Sparg-Otyebat/1818893984 Sparg Otyebat

        We used “I’m an interpreter” and “I’m a translator”.

  • rachelTIR

    My father worked as an optical engineer for Perkin Elmer in California for many years.  I remember him having to go to Connecticut on business from time to time.  Guess I have some questions to ask now!

  • VonWatters

    If anyone’s interested in the development of the KH-9 (and its predecessors, and space tech in general) I find Dwayne Day’s articles in The Space Review great. http://www.thespacereview.com/article/1761/1 

  • Roy Trumbull

    I never saw this myself but it was claimed in the overflights of Cuba prior to the missile crisis that not only could the Russian techs be seen but that brand on a package of Russian cigarettes could be identified.
    Decades later a satellite eavesdropped on Bresnev’s car phone.

  • Alpacaman

    I got really confused when it said supplying film at 500 cm per second – that would be 432 km of film in a day – but then I realised that it would only need to supply it for short periods for individual photos, not constantly like I first thought.

    Does anyone know what kind of film speeds they used for satellites like this? How fast were the lenses? 

    • Alpacaman

      I found a book on it here 
      http://books.google.co.nz/books?id=887dWbdO7FYC&pg=PA57&lpg=PA57&dq=spy+satellite+film+speeds+lenses&source=bl&ots=V1xMJ-tXMG&sig=MJHNwv_4Upa5rV2h9dDaGWWURpI&hl=en&sa=X&ei=QPr4Ts2wHYqTiQfAv9TQAQ&ved=0CCAQ6AEwAA#v=onepage&q=spy%20satellite%20film%20speeds%20lenses&f=false - I was surprised by how slow the film was.

    • Ronald Pottol

      The film moves to match the ground speed during an exposure. As the camera moves, the image would be blurred, so you move the film to compensate. For something like an SR-71 spy plane, it moved continuously, three cameras photographing a swath of ground 120 miles wide, as long as the film and fuel lasted. Each strip of film was 11″ (28cm?) wide.

  • awjt

    I like how the cameras are side-mounted on this thing, rather than like Hubble, which points out one end.

  • outercow

    My favorite part of the story is how they still won’t declassify how much the program cost.

  • kringlebertfistyebuns

    What absolutely fucking FLOORS me is the vanishingly short duration of these satellites’ missions.  Most of the missions listed in the Wikipedia article don’t seem to be more than two or three months before the satellites decayed (I presume this refers to their orbits. 

    What could account for such short mission lengths?  Did they just run out of film that quickly?

    • awjt

      THE LOWEST ORBIT POSSIBLE for highest resolution possible with that technology.  They simply couldn’t do it any other way.  Plus, it was non-digital film, and therefore a finite amount of it could be exposed and returned to earth, so it was easiest to end the mission, crash the thing into the ocean and launch a new one, rather than try to refill the film canisters with manned missions.

      These were the most expensive disposable cameras in human history!

  • http://twitter.com/digitalArtform Joseph Francis

    It’s amazing that as recently as the Reagan era they were dropping film to Earth from these things.

  • AA

    “Well, kids, getting the film back from one of these was the easy part…Now, loading it up with new film….That is a whole different classified (curved) ball game….if you catch my orbital drift”

  • jandrese

    I sometimes wondered if the Shuttles “We must be able to manually repair satellites” mission requirement originally came from these birds.  By the time the shuttle actually launched they were obsolete, but the requirements process for the shuttle goes way back and includes an awful lot of spooky stuff. 

    • Ronald Pottol

      Yes, the shuttle was 3x larger than NASA wanted, so it could put these in orbit. Then with all the delays, the AF built their own rockets to do it, so a big chunk of why the shuttle was as big as it was went away.

    • loopyduck

      Repairing satellites was part of it, but there was even a “being able to capture” satellites goal at one point!